movable high shear mixer Homogenizer mixer Emulsifier

high shear mixer

Description:

A high shear homogenizer mixer is a specialized device used in various industries, such as pharmaceuticals, food processing, cosmetics, and chemical manufacturing. It is designed to efficiently blend, disperse, and emulsify substances by subjecting them to intense mechanical forces.
The mixer typically consists of a motor-driven rotor or impeller that rotates at high speeds within a mixing chamber or vessel. The rotor is equipped with sharp blades, teeth, or pins that create intense shear forces as they move through the liquid or semi-solid materials being processed. Here is a general description of the key components and operation of a high shear homogenizer mixer:
- Motor: The mixer is powered by an electric motor that drives the rotation of the impeller. The motor can be single-speed or variable speed, allowing for control over the mixing intensity.
- Mixing Chamber/Vessel: The materials to be mixed are placed in a mixing chamber or vessel that is typically made of stainless steel or other durable materials. The chamber is designed to withstand the mechanical forces generated during mixing.
* Rotor/Impeller: The rotor or impeller is the main mixing component that attaches to the motor shaft. It contains the blades, teeth, or pins that impart shear forces on the materials as the rotor rotates. The rotor can be of various shapes and sizes depending on the desired mixing action.
* Stator: The stator is a stationary component surrounding the rotor. It acts as a shearing surface and helps create a high-pressure zone, contributing to the intense mixing forces. The stator is usually designed with channels or gaps that allow the material to flow through, resulting in effective mixing and dispersion.
* Controls: The mixer may have control panels or interfaces to adjust the motor speed, mixing time, and other operating parameters. These controls enable precise customization of the mixing process.
When the high shear homogenizer mixer is operated, the rotor spins at high speeds, creating a turbulent flow and generating intense shear forces. As the materials pass through the narrow gaps between the rotor and stator, they are subjected to high-pressure zones and intense mechanical forces. This action breaks down particles, disperses agglomerates, and emulsifies liquids, resulting in a homogenous and uniform mixture.The high shear homogenizer mixer is capable of processing a wide range of substances, including liquids, suspensions, pastes, gels, and powders. It is commonly used for tasks such as blending ingredients, creating stable emulsions, reducing particle sizes, and achieving consistent product quality.It's important to note that specific designs and features of high shear homogenizer mixers can vary depending on the manufacturer and application requirements.

Stainless steel mixing tank size for client's choice

HEATING/MIXING/HOMOGENIZER

Type	Heater (KW)	Mixer (KW)		Mixer Speed (RPM)		Homogenizer (KW)	Homogenizer Speed (RPM)
DFM-200L	6	1.5		0-63		4	2890
DFM-300L	9	2.2		0-63		4	2890
DFM-500L	18	3-4		0-63		5.5	2900
DFM-1000L	27KW/steam	4-5.5		0-63		7.5	2900
DFM-2000L	27KW/steam	5.5		0-63		11	2930
DFM-3000L	36KW/steam	7.5		0-63		15	2930
DFM-5000L	48KW/steam	11		0-63		22	2940
customizable	customizable	customizable		customizable		customizable	customizable

Operation Principle

movable high shear mixer Homogenizer mixer Emulsifier,quickly and evenly disperse a phase or phases to another consecutive phase,usually,these phases are dissolvable to each other.The rotor revolves quickly and strong force is produced through high tangent speed and high frequency mechanical effect,therefore,the material in the narrow slotamong stator and rotor receives strong forces from mechanical and liquid shearing,centrifugal force,pressing,liquid fraction,clashing,tearing and rush water.The dissolvable solid,liquid and gas material is then instantly dispersed and emulsified evenly and finely with better production procedures and appropriate addictives and finally products with stable high quality are made.

Shanghai Fanbao Industrial Factory, established in 2009, specializes in the research and development as well as the manufacturing of various industrial equipment including mixing tanks, agitators, industrial mixers, PE tanks, stainless steel mixing tanks, liquid mixers, powder mixers, cycloid reducers, gear reducers, environmental protection water treatment mixing equipment, precision rotary valves, and rotary airlock feeders.

With a strong focus on R&D, design, manufacturing, and rigorous testing methods, the company boasts a comprehensive technical expertise. It stands out among domestic manufacturers due to its wide range of product specifications and varieties.

In recent years, Shanghai Fanbao has significantly increased its investment in research and development. The company now features a dedicated design team to enhance the production of reducer products. Offering a diverse selection of mixers, rotary valves, and discharge valves with hundreds of specifications, the materials used include cast carbon, carbon steel, stainless steel, and more to cater to various industries, media types, and working conditions.

Their products such as mixing tanks, cycloidal gear reducers, helical gear reducers, rotary airlock valves, and rotary feeders find extensive applications across industries like grain and oil, food, feed, chemical, petrochemical, pharmaceutical, drying, environmental protection, and dust removal.

Adhering to the principle of "quality first, customer satisfaction, continuous innovation," Shanghai Fanbao Industrial Factory is dedicated to providing top-notchproducts and comprehensive after-sales service to meet the needs of its users.